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Laser Cladding CFD Simulation Using ANSYS Fluent — Ep 01

Laser Cladding CFD Simulation Using ANSYS Fluent

Lesson
01
Run Time
22m 46s
Published
Oct 18, 2026
Category
Chemical
Course Progress
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About This Lesson

  • In the Laser Cladding project, we simulated the deposition of nickel droplets under an argon gas stream using ANSYS Fluent software.
  • The three-dimensional geometry was created in Design Modeler with a computational domain of 0.05 × 0.01 × 0.025 m. A structured non-conformal mesh was generated in ANSYS Meshing, consisting of approximately 798,400 computational cells with refined regions near the deposition zone.
  • The transient simulation employed the VOF multiphase model, coupled with species transport and energy equations, while turbulence was modeled using the Realizable k-ε model.
  • A User-Defined Function (UDF) implemented the moving Gaussian laser heat source, enabling realistic simulation of droplet injection, spreading, and weld layer formation.