Vertical shell and tube liquid sodium Heat Exchanger

Price: $8

In this project, a Vertical Heat Exchanger has been simulated, and the results of this simulation have been investigated.

Audio: English
Beginner, Intermediate
1 Lesson
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    Vertical shell and tube liquid sodium Heat Exchanger

    Price: $8

    In this project, a Vertical Heat Exchanger has been simulated, and the results of this simulation have been investigated.

    Audio: English
    Beginner, Intermediate
    1 Lesson

    Vertical shell and tube Heat Exchanger (liquid sodium), Ansys Fluent CFD Simulation Training

    The present simulation is about heat transfer in a vertical heat exchanger via ANSYS Fluent. A Heat exchanger is an industrial equipment whose main task is to heat transfer between its hot and cold sides. In this project, a vertical shell and tube heat exchanger are modeled.

    The fluid used in this heat exchanger is liquid sodium. Sodium flow with a temperature of 900 K and a velocity of 1.5 m / s inside the helical tubes moves from the top of the heat exchanger to the bottom.

    Sodium flow with a temperature of 400 K and a velocity of 1.5 m / s inside the cylindrical shell of the heat exchanger moves from down to the top.

    The thermophysical properties of liquid sodium are defined as a function of temperature. Thus, density, specific heat capacity, thermal conductivity, and viscosity change at different temperatures.

    Geometry & Mesh

    The present geometry is designed in a 3D model via Design Modeler. The computational zone is the interior space of a heat exchanger. This heat exchanger is shell and tube type; It consists of a vertical cylindrical shell with a spiral tube inside.

    heat exchanger

    The mesh of the present model has been done via ANSYS Meshing. Mesh is done unstructured, and the number of production cells is equal to 640618.

    heat exchanger

    Set-up & Solution

    Assumptions used in this simulation  :

    • Pressure-based solver is used.
    • The present simulation is steady.
    • The effect of gravity is ignored.
    Models
    Viscousk-epsilon
    k-epsilon modelRNG
    Near-wall treatmentstandard wall function
    EnergyOn
    Boundary conditions
    Inlet (shell)Velocity Inlet
    velocity magnitude1.5 m.s-1
    temperature400 K
    Inlet (tube)Velocity  Inlet
    velocity magnitude1.5 m.s-1
    temperature900 C
    Walls (inner)Wall
    wall motionstationary wall
    thermal conditioncoupled
    Walls (outer)Wall
    wall motionstationary wall
    heat flux0 W.m-2
    Outlet (shell)Pressure Outlet
    gauge pressure0 pascal
    Outlet (tube)Pressure Outlet
    gauge pressure0 pascal
    Methods
    Pressure-Velocity Couplingcoupled
    pressureSecond-order
    momentumSecond-order upwind
    energySecond-order upwind
    turbulent kinetic energyFirst-order upwind
    turbulent dissipation rateFirst-order upwind
    Initialization
    Initialization methodshybrid

    Vertical Heat Exchanger Results

    After calculation, 2D and 3D contours related to temperature, pressure, and velocity are obtained. The contours show that heat transfer occurs between the shell (with lower temperature) and the tube (with higher temperature). In this way, the liquid sodium flow inside the tube is cooled, and the liquid sodium flow inside the shell is heated.