Multi-Phase Flow, Advanced: CFD Simulation Training Course — Ep 01
Tank Charge CFD Simulation
- Episode
- 01
- Run Time
- 23m 41s
- Published
- Oct 23, 2024
- Topic
- Multi-Phase Flow
- Course Progress
- 0%
Description
This project models tank filling (charge) between two same-height reservoirs using ANSYS Fluent. A two-phase VOF approach captures the interaction between water and air, reflecting operations common in chemical processing where phase separation and transfer are key.
Geometry & Mesh
Geometry: Two 2D reservoirs, each 1.25 × 2.5 m, built in ANSYS DesignModeler.
Mesh: Structured grid generated in ANSYS Meshing with 32,510 cells.
Simulation Setup
Solver: Pressure-based, transient.
Gravity: −9.81 m/s² along the Y axis.
Physical Models & Properties
Multiphase (VOF)
Phases: 2 (primary air, secondary water)
Interface: Sharp
Formulation: Implicit
Turbulence
Model: Realizable k–ε
Near-wall: Standard wall functions
Material properties
Air: ρ = 1.225 kg/m³, μ = 1.7894×10⁻⁵ kg/(m·s)
Water (liquid): ρ = 998.2 kg/m³, μ = 0.001003 kg/(m·s)
Boundary Conditions
Walls: Stationary wall.
Inlet-vent: 0 Pa gauge pressure.
Outlet-vent: 0 Pa gauge pressure (pressure profile multiplier = 1).
Numerics
Pressure–velocity coupling: Coupled.
Spatial discretization:
Pressure: PRESTO!
Momentum: Second-order
Volume fraction: Compressive
k, ε: First-order upwind
Initialization & Run
Initialization: Standard.
Patch: Water volume fraction = 1 on Surface-body.
Time step: 0.001 s
Max iterations/step: 20
Number of steps: 10,000
Results
The solution yields 2D contours of volume fraction, pressure, velocity, and turbulent kinetic energy. The animation shows air rising as water advances toward the air-filled tank. After several seconds, the system approaches hydrostatic balance, with equal pressure at equal elevations across the connected reservoirs.