Shell and Helical Tube Heat Exchanger CFD Simulation

**Course Description:**
This specialized training course focuses on CFD simulation of Shell and Helical Tube Heat Exchangers using ANSYS Fluent. Designed for mechanical engineers with intermediate knowledge, this course explores advanced heat transfer analysis techniques for these unique heat exchanger configurations that offer optimal space utilization and enhanced thermal performance compared to conventional designs.

**What You'll Learn:**
- Fundamentals of shell and helical tube heat exchanger operation principles
- Implementation of conjugate heat transfer analysis across helical geometries
- Setting up proper boundary conditions for complex helical flow paths
- Analysis of thermal-hydraulic performance in curved tube geometries
- Evaluation of heat transfer enhancement due to secondary flows in helical tubes
- Calculation and validation of heat transfer rates and thermal performance

**Technical Content:**
- Setting up energy equations and turbulence models for helical flow paths
- Configuring coupled thermal boundary conditions at fluid-solid interfaces
- Implementing mass flow inlet and pressure outlet boundary conditions
- Analyzing secondary flow patterns and their impact on heat transfer
- Evaluating pressure drop vs. heat transfer enhancement trade-offs
- Calculating overall heat transfer coefficients and exchanger effectiveness
- Comparing simulation results with analytical calculations

**Practical Applications:**
- Chemical processing industry heat transfer equipment
- Compact heat exchanger design for space-constrained applications
- HVAC system components and refrigeration equipment
- Energy recovery systems in industrial processes
- Food processing and pharmaceutical manufacturing equipment

**Software Requirements:**
- ANSYS Workbench
- ANSYS Fluent

**Course Structure:**
- Module 1: Shell and Helical Tube Heat Exchanger Fundamentals
- Module 2: Physics Setup for Conjugate Heat Transfer Analysis
- Module 3: Boundary Condition Implementation and Solver Settings
- Module 4: Post-Processing and Performance Analysis
- Module 5: Validation and Optimization Techniques

**Who Should Attend:**
Mechanical engineers, thermal system designers, process engineers, and CFD analysts interested in advanced heat exchanger simulation. Participants should have basic knowledge of heat transfer principles and some prior experience with CFD software.