Finned Tube Heat Exchanger CFD Simulation

**Course Description:**
This specialized training course focuses on CFD simulation of Finned Tube Heat Exchangers using ANSYS Fluent. Designed for mechanical engineers with intermediate knowledge, this course explores the enhanced heat transfer capabilities of finned surfaces that provide 20-30 times larger surface area compared to conventional tube designs, resulting in improved thermal efficiency and compact exchanger size.

**What You'll Learn:**
- Fundamental principles of extended surface heat exchangers
- Implementation of symmetry boundary conditions for efficient simulation
- Analysis of flow behavior around finned tube arrangements
- Evaluation of wake regions and their impact on heat transfer efficiency
- Temperature distribution analysis across fins and tubes
- Performance comparison between finned and non-finned designs

**Technical Content:**
- Setting up energy equations for conjugate heat transfer analysis
- Implementing SST k-omega turbulence model for accurate boundary layer prediction
- Configuring ideal gas models for temperature-dependent density effects
- Proper boundary condition setup for inlet velocity and temperature profiles
- Analysis of thermal boundary layers and wake formation
- Evaluation of heat transfer enhancement mechanisms
- Quantification of pressure drop penalties versus thermal benefits

**Practical Applications:**
- HVAC air-cooled heat exchangers
- Automotive radiators and oil coolers
- Industrial process cooling systems
- Power plant heat rejection equipment
- Refrigeration and air conditioning condensers/evaporators
- Electronics cooling systems

**Software Requirements:**
- ANSYS Workbench
- ANSYS Fluent

**Course Structure:**
- Module 1: Finned Tube Heat Exchanger Design Principles
- Module 2: Physics Setup and Turbulence Modeling
- Module 3: Boundary Conditions and Solver Configuration
- Module 4: Results Analysis and Performance Evaluation
- Module 5: Design Optimization Strategies

**Who Should Attend:**
Mechanical engineers, HVAC designers, thermal system analysts, and CFD practitioners interested in advanced heat exchanger simulation. Participants should have basic knowledge of heat transfer principles and some prior experience with CFD concepts.